Drill four 5/8-in.-dia. 1/2-in.-deep holes on the large disc?inside the traced circle?then use 5/8-in. dowel centers to transfer the hole locations to the underside of the small disc. Drill four 1/2-in.-deep holes on the underside of the small disc and a 1/2-in.-deep hole in the center of the top for the dowel handle. Glue in the dowels to join the discs, and glue in the handle. We drilled a wood ball for a handle knob, but a screw-on ceramic knob also provides a comfortable, attractive grip.
If you can only afford one initial hand saw, then get a rip saw. A rip saw can indeed make cross cuts (cutting the board to length) though it will require more cleaning up than if you use a cross cut hand saw (read more below). But it is much more difficult to rip a long board with a cross-cut saw. Rip saws are simple to sharpen and refurbish. I have a good number of rip hand saws from different saw makers, but mostly Disston saws. If you find multiple old hand saws for a good price, you can certainly sharpen and set them in different ways to make certain jobs easier. Some of the desirable models of Disston saws are the Disston #16 hand saw, Disston #D-8 hand saw (with thumb holes is desireable), Disston #12 hand saw, among others.
Bandsaws provide a unique capability to create large scale, curvaceous compound cuts. Just think of the capabilities that this provides for projects such as a cabriole leg, duck decoy, spatula, etc. The possibilities for three dimensional shaping are virtually endless with a bandsaw! This cool process can actually be performed using two dimensional patterns that
Shorter hand saws (around 20-inches long) are officially called “panel saws” because they can fit in the panel of a large tool chest, and they are more suited for fine furniture making. Most normal hand saws run from 24-inches to 30-inches long. Many people mistakenly call all saws of this type “panel saws”. But don’t be rude and correct them! Try out different sizes to see what length you’re comfortable with.
This box is the fifth generation of this design. After each production run of about 20 boxes, I make slight design changes to enhance the look and simplify the machining. Any hardwoods would work, but since the box uses so little lumber, I prefer to incorporate highly figured woods. For safety, ease of construction and consistent cuts, I use a jig for bevel-cutting the legs and another jig for beveling the top surface of the lid.
Because the Dozuki has such a finely produced blade (if it is a quality saw) then the smallest of deflection while using one hand allows it to track away from your intended cut. Note: If you hold one hand out in front of you with no saw in it, and your hand folded as if you were holding the saw, then pull your hand back as if you were cutting (without trying to keep it straight), you will notice that your hand will twist usually to the inside, but not always--there lies the problem--since you need only one stroke to throw the tracking off.
With a pencil and a protractor, divide the larger disc into 30-degree wedges to create 12 center lines for the bottle indents. Center and trace the smaller disc on top of the larger disc. Next, with a drill press, drill 3/8-in.-deep holes on the 12 center lines with the 1-7/8-in. Forstner bit, spacing them between the disc’s outer edge and the traced circle. Next, divide the smaller disc into 60-degree wedges and drill six more 3/8-in.-deep holes with the Forstner bit.
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